2024-09-25

If you’re new to the world of rubber vulcanization, you may have come across the term “vulcanizing agent” or “crosslinking agent.” These are chemicals that help strengthen and enhance the properties of rubber compounds. One such agent is N,N’-m-phenylene dimaleimide (also known as PMDI), which is widely used in the rubber industry. In this step-by-step guide, we will walk you through the process of using PMDI to achieve optimal rubber vulcanization.

Step 1: Safety First

Before we dive into the process, it’s essential to prioritize safety. Rubber vulcanization involves working with chemicals, so make sure you have safety goggles, gloves, and a lab coat to protect yourself. Work in a well-ventilated area and follow all safety guidelines provided by the manufacturer.

Step 2: Gather the Materials

To start using PMDI, gather the necessary materials. You will need PMDI (N,N’-m-phenylene dimaleimide), a rubber compound, a mixing device (such as a two-roll mill or an internal mixer), and a vulcanization press.

Step 3: Preparation

Ensure that your work area is clean and free from any contaminants. Clean all tools and equipment before use. Also, measure and prepare the required amount of rubber compound for your desired application.

Step 4: Mixing

Add the measured amount of rubber compound to the mixing device (two-roll mill or internal mixer). Start the device and gradually increase the temperature to the specified level (as mentioned by the manufacturer) to soften the rubber compound.

Step 5: Add PMDI

Once the rubber compound reaches the desired temperature, add the PMDI slowly and evenly. The recommended dosage of PMDI may vary depending on the specific application and rubber compound being used. Refer to the manufacturer’s guidelines or technical data sheet for accurate dosage information.

Step 6: Integrate the Vulcanizing Agent

Maintain the mixing process until the PMDI is uniformly dispersed in the rubber compound. The thorough integration of the vulcanizing agent is crucial to ensure consistent and effective vulcanization.

Step 7: Vulcanization

Transfer the mixed rubber compound to the vulcanization press. Apply the appropriate temperature and pressure as specified by the manufacturer. Allow sufficient time for vulcanization to occur. This process will crosslink the rubber molecules, enhancing the material’s strength, durability, and other desired properties.

Step 8: Cooling and Testing

Once the vulcanization process is complete, carefully remove the rubber material from the press and allow it to cool down. After cooling, conduct various tests to evaluate the effectiveness of vulcanization and ensure that the desired properties have been achieved. These tests may include tensile strength, elongation, hardness, and other relevant parameters.

Step 9: Post-Treatment (if applicable)

Depending on the specific requirements of your application, the vulcanized rubber may undergo post-treatment processes such as washing, cutting, shaping, or further processing. Follow the appropriate steps as per your product specifications.

With these nine steps, you’ve successfully learned how to use N,N’-m-phenylene dimaleimide (PMDI) as a rubber vulcanizing agent. Remember to always adhere to safety guidelines and consult the manufacturer’s instructions for accurate dosage and specific application requirements. Enjoy exploring the fascinating world of rubber vulcanization and the numerous possibilities it offers!

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2024-09-24

As a leisure sport, fishing is becoming more and more popular among people. In our country, the group of fishing enthusiasts is growing day by day. Fishing line is a vital tool in the fishing process, and its quality directly affects the fishing experience. Fishing line, also known as fishing line, is an important part of connecting the fishing rod and the fishhook. It is mainly used to transmit the fisherman's power and sense the movement of the fish. Fishing line materials are diverse, including nylon line, PE line, carbon line, fluorocarbon line, etc. Fishing lines made of different materials have different characteristics and applicable scenarios.

Nylon Line

Nylon line has good elasticity, abrasion resistance and corrosion resistance, and is widely used in various fishing environments. It is suitable for leisure fishing, black pit fishing, etc., especially for beginners. The PE line has extremely high pulling force, strong wear resistance and anti-aging properties, but the line quality is relatively hard and not easy to knot, so it is more suitable for fishing large fish, such as sturgeons, sharks, etc. Carbon wire has the characteristics of high strength, low elongation, and wear resistance, but it is more expensive. The diameter of the metal wire is mainly distributed between 0.08 mm and 0.30 mm, and has excellent wear resistance and tensile strength. Whether fresh or salt water, it maintains excellent performance in various fishing environments. The soft and smooth line body can not only reduce damage to the fish's mouth, but also make the line winding smoother.

Nylon Line

Fishing line plays an important role in the fishing process. Understanding and mastering the relevant knowledge of fishing line will help improve your fishing skills and enjoy a more enjoyable fishing experience.

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2024-09-24

PA6 Pellets, the full name of Polyamide 6 Pellets, is a polymer compound produced through polymerization reaction using caprolactam as raw material. It has good mechanical properties, wear resistance, chemical resistance, self-lubrication and other advantages, and is widely used in automobiles, electronics, electrical, machinery, packaging and other fields. PA6 Pellets have high strength and tolerance, can withstand certain impact and tensile forces, and are suitable for manufacturing structural parts that bear certain loads. Wear resistance of PA6 Pellets PA6 Pellets have good chemical resistance and can resist most acids, alkalis, salts and other chemical substances, and are suitable for chemical equipment. Lubricity limit can reduce the friction coefficient of moving parts and extend the service life. PA6 Pellets have good thermal stability and can be used at higher temperatures, but with a certain initial heat deformation temperature, they can be used to manufacture automotive parts, such as engine covers, gears, bearings, oil pans, etc. In addition, PA6 Pellets have good insulation and dimensional stability and are suitable for electronic and electrical products, such as sockets, connectors, and coil housings.

Polyamide 6 Pellets

As a high-performance engineering plastic, PA6 Pellets have become an important material in the plastics industry due to their excellent performance and wide range of applications. With the continuous development of my country's plastics industry, the market demand for PA6 Pellets will continue to grow, and the future development prospects are promising.

Polyamide 6 Pellets

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2024-09-24

Nylon, whose scientific name is polyamide fiber, is a synthetic fiber. Nylon Monofilament is a form of nylon with the characteristics of high breaking strength, good wear resistance, moisture absorption and breath-ability. The production and application of Nylon Monofilament has developed rapidly and has become an important raw material in the textile industry. Nylon silk fabric is a lightweight fabric with strong strength and good wear resistance, ranking first among all fibers. Its wear resistance is 10 times that of cotton fiber, 10 times that of dry viscose fiber, and 140 times that of wet fiber. Therefore, its durability is excellent.

Nylon Monofilament

Various fabrics woven from nylon yarn have the characteristics of smooth feel, strong durability and affordable price. In addition, nylon filament can be stretched to 3-4 times its original length, has a recovery rate of more than 90%, and has good resistance to chemicals such as acids and salts. Not only that, nylon filament also has good hygroscopicity and breathability, makingclothes woven with it comfortable to wear. As a synthetic fiber with excellent properties, Nylon Monofilament has a wide range of applications, including industrial, medical and military fields.

Nylon Monofilament Line

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2024-09-23

High strength is a desirable quality in many plastic applications, as it ensures durability and reliability. In this article, we delve into the world of high strength PA6 plastics, a raw material that is garnering attention for its exceptional performance. Let’s take a closer look at the various types of PA6 plastic particles available in the market and their unique properties.

1. New Style PA6 Plastic Particle

One promising innovation in the realm of PA6 plastics is the emergence of new style PA6 plastic particles. These particles offer improved strength and resistance to wear, making them suitable for applications that demand high performance. Manufacturers achieve this by incorporating advanced additives and optimizing the manufacturing process. The resulting plastic particles exhibit enhanced mechanical properties and increased service life, ensuring reliability even in demanding environments.

2. Transparent Grade Reinforced Polyamide

Transparency is often a desirable characteristic when it comes to plastic materials. Transparent grade reinforced polyamide, a variant of high strength PA6, addresses this need effectively. By incorporating specialized reinforcing agents, manufacturers are able to produce transparent polyamide particles without compromising the material’s structural integrity. These particles find applications in industries such as automotive, electronics, and consumer goods, where transparency, strength, and durability are crucial.

3. High Viscosity Polyamide Fiber Particles

In some applications, high viscosity is a desirable property as it enables better flow and adhesion. High viscosity polyamide fiber particles are well-suited for such requirements. With their unique molecular structure and increased molecular weight, these particles offer improved melt flow characteristics and provide excellent binding properties. This makes them ideal for use in fiber-reinforced composites, where high toughness and adhesion to other materials are essential.

4. High Toughness Nylon 6 Plastic Granules

Nylon 6, a variation of PA6, is known for its exceptional toughness and impact resistance. These properties make it a preferred choice for demanding applications such as engineering components, sports equipment, and protective gear. High toughness nylon 6 plastic granules exhibit excellent mechanical strength, allowing them to withstand heavy loads and absorb shocks without failure.

In conclusion, high strength PA6 plastics offer immense potential as a raw material in various industries. The utilization of new style PA6 plastic particles, transparent grade reinforced polyamide, high viscosity polyamide fiber particles, and high toughness nylon 6 plastic granules demonstrates the versatility and adaptability of this material. As technology advances, we can expect further innovations in PA6 plastics, addressing the ever-evolving needs of industries with even greater precision and efficiency.

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2024-09-23

Polyacrylamide, a water-soluble polymer, can improve oil recovery efficiency through a process known as enhanced oil recovery (EOR). There are several mechanisms by which polyacrylamide achieves this:

 

 

1. Viscosity Modification: Polyacrylamide can increase the viscosity of the water injected into oil reservoirs. This increased viscosity helps to improve the sweep efficiency by reducing the mobility of the injected water. The higher viscosity enables the injected water to displace oil more effectively, pushing it towards production wells and enhancing oil recovery.

2. Water Channeling Control: Polyacrylamide can control the permeability of the reservoir, particularly in highly permeable zones. By reducing the permeability of certain porous formations, polyacrylamide helps to divert the injected water flow away from the high-permeability channels (water fingers) and into the unswept areas of the reservoir. This way, it ensures more uniform and efficient displacement of oil.

3. Conformance Control: In some cases, oil reservoirs have heterogeneities or fractures that can cause water to bypass the targeted oil-bearing zones. Polyacrylamide can be injected to plug these high-permeability paths and divert the injected water into the desired areas. This technique is known as conformance control and helps improve overall oil recovery.

4. Clay Stabilization: Polyacrylamide can also act as a clay stabilizer. It prevents the swelling and migration of clays present in the reservoir, which could otherwise cause formation damage and reduce the permeability of the reservoir. By stabilizing the clay particles, polyacrylamide maintains the permeability of the reservoir and enhances oil recovery.

 

Overall, the addition of polyacrylamide as part of an EOR process helps to improve the mobility control of the injected water, reduce bypassing of oil, and maintain reservoir permeability. These factors contribute to increased oil recovery efficiency. It's worth noting that the effectiveness of polyacrylamide in enhancing oil recovery depends on various reservoir characteristics, such as reservoir type, oil properties, and injection strategies, which must be carefully considered during the planning and implementation of EOR projects

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2024-09-20

Water treatment is a critical process that ensures the safety and purity of our drinking water. With advancements in technology, innovative solutions have emerged to address water purification challenges effectively. One such solution is the plastic liquid-surface covering ball, a remarkable tool that plays a vital role in the water treatment industry.

Liquid-surface covering balls are designed to cover the surface of water in various treatment systems. Their primary objective is to minimize the exposure of water to the atmosphere, which helps in reducing evaporation, preventing the growth of algae, and minimizing the presence of unwanted contaminants.

China, known for its manufacturing prowess, has emerged as a frontrunner in liquid-surface covering ball production. Chinese manufacturers have gained recognition for their expertise in creating high-quality plastic liquid-surface covering balls. These balls are specifically engineered to meet the demanding requirements of the water treatment sector, making them a popular choice globally.

The plastic liquid-surface covering balls offer several advantages over traditional methods of water treatment. Let’s delve into some key benefits:

1. Efficient Water Conservation

By significantly reducing water evaporation, these balls help conserve water resources. They act as a barrier between the water and the atmosphere, minimizing the loss of water due to evaporation. This is particularly crucial in regions facing water scarcity, as it ensures that precious water supplies are preserved.

2. Algae Growth Prevention

Uncontrolled algae growth in water treatment systems can lead to various complications. Plastic liquid-surface covering balls create a physical barrier that blocks sunlight from reaching the water surface, thus inhibiting the growth of algae. This not only maintains water quality but also reduces the need for extensive chemical treatment.

3. Contaminant Reduction

The use of plastic liquid-surface covering balls helps prevent the entry of unwanted contaminants into the water. Their effective coverage restricts the entry of debris, dust, and foreign particles, reducing the chances of water contamination. This results in cleaner, safer water that is essential for human consumption and industrial processes alike.

4. Easy Installation and Maintenance

These balls are lightweight and easy to install, making the setup process hassle-free. Additionally, their durability and resistance to corrosion ensure a longer lifespan, reducing the need for frequent replacements. Minimal maintenance requirements make them a cost-effective solution for water treatment plants.

In conclusion, plastic liquid-surface covering balls have revolutionized water treatment practices, offering impressive benefits over conventional methods. With China leading the way as a prominent manufacturer, these innovative solutions are gaining traction worldwide. By conserving water, preventing algae growth, and minimizing contaminants, plastic liquid-surface covering balls are proving to be invaluable in ensuring the availability of clean and safe water for all.

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2024-09-20

According to the "In-depth Research and Development Forecast Report on China's High-Strength and High-Model PVA Industry from 2024 to 2029" released by the China Industrial Research Institute, the global polyvinyl alcohol (PVA) film market size will reach 13.827 billion yuan in 2023, and is expected to reach 13.827 billion yuan by 2029. , this market size will grow to 14.368 billion yuan, and the composite materials forecast within the year has been 0.65%. Although this data directly targets the PVA film market, the strong point is that as an important application field of PVA, its market size growth trend should be consistent with or more significant than the overall PVA market.

 

In China, the market demand for high-strength and high-modulus PVA fibers is growing rapidly. According to statistics from the China Chemical Fiber Industry Association, the actual output of high-strength and high-modulus polyvinyl alcohol fiber in my country in 2020 was 44,800 tons. With the advancement of technology and the expansion of the market, production should increase in recent years. In particular, China's PVA-coated high-barrier film market will grow by 19.2% year-on-year in 2023, and is expected to grow by 7.8% year-on-year in 2024. This data shows the rapid growth of market demand in this field, and also indirectly reflects high-end products such as high-strength and high-modulus PVA fibers. The market demand is constantly expanding.

 

With the continued growth of the global economy and the continuous advancement of science and technology, the demand for high-performance fiber materials in high-end fields has become increasingly prominent. Especially in the fields of national defense, aerospace and other fields, the demand for high-strength and high-modulus polyethylene fibers will continue to grow. At the same time, the demand for high-strength and high-modulus PVA fibers in many industries such as building materials, textiles, papermaking, and coatings is also expanding.

 

In the context of increasing global environmental awareness, the high-strength high-mode PVA industry will also develop in a more environmentally friendly direction. By adopting environmentally friendly materials and optimizing production processes, pollution emissions in the production process are reduced and resource utilization efficiency is improved.

 

Website: www.elephchem.com

Whatsapp: (+)86 13851435272

E-mail: admin@elephchem.com

ElephChem Holding Limited, professional market expert in Polyvinyl Alcohol(PVA) and Vinyl Acetate–ethylene Copolymer Emulsion(VAE) with strong recognition and excellent plant facilities of international standards.

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2024-09-20

Polyvinyl alcohol, an organic polymer. The molecular formula of polyvinyl alcohol is (C₂H₄O), the degree of polymerization is usually 500 to 5000, and the molecular weight is usually 25000 to 300000. Polyvinyl alcohol at room temperature is a colorless, white or milky white amorphous powder, odorless and tasteless, but it decomposes Can produce irritating smoke and dust.

 

The physical properties of polyvinyl alcohol change with the degree of polymerization and alcoholysis. Generally, the density range is 1.19-1.31g/cm³, the melting point is 212-267°C, and the boiling point under standard atmospheric pressure is about 340°C. Polyvinyl alcohol is soluble in hot water, insoluble in gasoline, benzyl alcohol ketone and other general organic solvents, soluble in hot hydroxyl organic solvents (such as glycol, glycerin, phenol, etc.), and soluble in liquid at room temperature. Ammonia and dimethyl sulfoxide.

 

The chemical structure of polyvinyl alcohol is stable, but alcohol-related reactions can also occur based on its molecular structure. For example, polyvinyl alcohol can undergo esterification reactions with inorganic complexes and organic compounds, and acetalization reactions with various aldehydes.

 

Polyvinyl alcohol is produced differently from other polymers and cannot rely on the polymerization of single unit precursor monomers. Industrially, polyvinyl acetate is usually produced by polymerizing vinyl acetate, and then polyvinyl alcohol is produced by alcoholysis under alkaline conditions.

 

Polyvinyl alcohol has unique properties such as strong adhesion, film flexibility and smoothness, and is widely used in fiber manufacturing(0588, 1788, 2099, 2499, 2699), papermaking(2099, 1799), textile(1788, 2488, 2299), construction(0588, 1788, 2088, 2488), film or sponge(1788, 1799, 2088, 2099) and binder(0588, 1788, 2088, 2488),etc. many other fields.

 

Website: www.elephchem.com

Whatsapp: (+)86 13851435272

E-mail: admin@elephchem.com

ElephChem Holding Limited, professional market expert in Polyvinyl Alcohol(PVA) and Vinyl Acetate–ethylene Copolymer Emulsion(VAE) with strong recognition and excellent plant facilities of international standards.

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2024-09-20

Modification of inorganic cementitious materials such as cement with polymer emulsion has been widely used. Since the water in the emulsion will immediately react with the cement after mixing the two and finally solidify, a two-component form is used in most cases. , measure and mix each component in proportion at the construction site. This brings inconvenience to the storage, transportation and construction of materials. The emergence of re-dispersible emulsion powder has changed the above phenomenon. Redispersible latex powder is a micron-sized thermoplastic resin powder obtained by spray-drying a polymer emulsion to remove water. It can be reduced to an emulsion after adding water.Due to this characteristic, it is widely used in single-component JS waterproof coatings, polystyrene board bonding mortars for building insulation, flexible surface protection mortars, polystyrene particle insulation coatings, ceramic tile adhesives, self-leveling mortars, dry-mix mortars, etc. It is widely used in fields that require modification of inorganic cementitious materials.

 

RDP is a polymer powder produced by spray drying of polymer emulsion. Polymer emulsions are mostly oil-in-water systems in which thermoplastic polymers with a solid content of about 50% are evenly distributed in water with fine particles (0.1-10 μm). After losing water, the polymer particles first form dense spheres and accumulate on the surface. Under the action of energy, discrete polymer particles form a continuous polymer body. To produce redispersible latex powder by the spray drying method, a layer of PVA protective film is added to the surface of the polymer in advance. Due to the existence of the protective film, the dry powders cannot merge. In order to prevent the rubber powder from agglomerating, some fine mineral powders are also added. , such as clay, etc. However, when redispersible latex powder is mixed with alkaline substances such as cement and water, the PVA will be saponified and adsorbed by the quartz in the sand and removed. The rubber powder that has lost its protective film can eventually form a continuous water-insoluble polymer. membrane.

 

The particle size of the rubber powder (5-250 μm) is much larger than the particle size of the polymer dispersed phase in the emulsion (0.1-10 μm), indicating that the latex particles will agglomerate during the spray drying process. In order to reduce the tendency of polymer powder to agglomerate during long-term storage, inert fluid materials such as clay, talc, silica and other fine particles are usually added to the dry powder as anti-stick fillers. The filler is determined according to the type of polymer and its glass transition temperature. The dosage is generally 8%-30% of the dry polymer powder, which is the main source of ash in redispersible latex powder. After redispersible latex powder is redispersed, the diameter of the latex particles becomes about (0.1-10μm).

 

Website: www.elephchem.com

Whatsapp: (+)86 13851435272

E-mail: admin@elephchem.com

ElephChem Holding Limited, professional market expert in Polyvinyl Alcohol(PVA) and Vinyl Acetate–ethylene Copolymer Emulsion(VAE) with strong recognition and excellent plant facilities of international standards.

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